SD MUX

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SD-MUX

Overview

SD MUX stands for Secure Digital Multiplexer. This is a custom board designed to aid operation of test lab device. The device was meant to be a simple switch for SD memory cards. It was to switch the card either to DUT (Device Under Test) or to TS (Test Server). The main purpose of that was possibility to write image to SD card and then boot tested device from this card without any manual activity. Tested devices usually have micro SD card slot and test server need to have micro SD card reader (usually connected over USB). So the memory card must be connected once to the slot of a DUT and once to the reader of a TS. To achieve such goal we could see three possible solutions:

  • A kind of robot taking out the the card out of USB reader and putting it into device's slot, and in reverse
  • SD memory card emulator
  • SD card multiplexer able to connect the card to one of two devices at the same time

The first solution (the robot) seems to be good project for CNC maniacs but not for this task. It is hard to build such contraption, hard to program it and hard to maintain. Unquestionable advantage of such approach is that only one such robot is enough for the whole test lab.

Second solution (emulator) would have been very good one if it had existed. At the time we were facing the problem there was no any emulator market and probably still isn't. Killer feature of emulator is that there is no way to wear it out like physical ones. As history shows SD cards wear out quite fast. After few hundreds flashes they become worn out. But the problem of SD emulator is that requires a lot of fast memory, usually RAM, and this inconvenience rules out this approach.

And finally third solution (multiplexer) seems to be the obvious choice. In comparison to robot and emulator it is easy to design and build it, and it is quite cheap.

Hardware design

SD-MUX was designed entirely in KiCad a free tool for hardware design. Project files are published on Tizen git server. It is open-hardware device and everyone is welcome to comment and make contributions to this project.

Main board

Currently, version 2nd of sd-mux is in use. The differences between 1st and 2nd are:

  • First version had full SD card slot while second revision has micro SD slot which let to reduce the size of PCB.
  • First version didn't have switch on USB-A ports. Second version is able turn on and off power which helps TS to discover (dis)connecting micro SD card reader.
  • Dimensions of first revision were 150x50mm while of the second one are 114x50mm.

Below pictures show the first and the second version of SD-MUX.

The first version of SD-MUX board
The second version of SD-MUX board

Cable

Micro SD card slot of tested devices and USB card reader are connected to SD-MUX board through a flat cable. The cable is soldered to dedicated micro sd adapter on one side and crimped to 2x4 IDC connector on the oder side.

Micro SD adapter <-> SD-MUX cable

The adapter is made of thin (0.8mm), one-sided PCB coated with gold. It has exact shape of micro sd card.

Micro SD adapter

Two pieces of such cable are used per one SD-MUX board. One of them connects SD-MUX to tested device and the second one connects SD-MUX to micro sd usb card reader.

DyPer

DyPer (DYNamic jumPER) is a simple low-current switch which may be controlled via SD-MUX. This is another electromagnetic relay (for the same reasons as in SD-MUX) which may be used for connecting two signals. These signals might be configuration pins, normally connected using standard jumper, or reset input of device or any other low current signals. Such functionality might be needed for example on board which cannot be rebooted only by switching its power supply. Example of such board is Artik development board. This feature is made as an add-on for SD-MUX board. SD-MUX is not prepared for add-ons so it has not any dedicated connector or mechanical slots thus DyPer must be glued to SD-MUX and its wires must be directly soldered to FTDI chip of SD-MUX. DyPer is very simple circuit and it does not require any pcb. Currently we use only two such devices so we didn't need to make pcbs. It consistsof four elements: relay, N-MOS transistor, diode and pull-up resistor. All of them are soldered together without any PCB.

Dyper schematic

One channel is able to connect two independent signals at the same time. Both of these signals are controlled by one steering signal. Such approach might be helpful when two unrelated jumpers must be switched on. It doesn't happen very frequently but it happens. One complete DyPer may be used to switch two pairs of such signals and each pair may be controlled independently as there are two independent steering signals per each channel.

FAQ

Q: Why did you use electromagnetic relay?

A: Electromagnetic relay is used for ensuring that there is no any relation between steering and operating signals. Semiconductor relays have such relations and we didn't want to depend on it as we didn't know what kind of power supply would be used for particular device board.


Q: Why did you use such large relay?

A: We did want to use bistable relays as they don't get power for coil when are in stable state. Also we did want relays with two coils as it is much easier to steer the relay with one coil. Putting these conditions together the answer is very prosaic. We bought what we could :) Of all accessible (in stores those days) relays only this one met the requirements.

Software

SD-MUX has dedicated software which is a simple tool meant to control the hardware. Source code of the tool is published on tizen git server.

This is simple to use, command-line utility software written in C and based on open-source libFTDI library. It has dedicated manual page and bash completion script.

First use

With this tool operator is able to perform all actions the hardware is capable of, but before the hardware can be used, valid serial number and VENDOR ID of USB device must be set. To do that one must list connected SD-MUX devices and identify the one which is to be modified. To do that only one new device should be connected to test server at the same time. Command:

sudo sd-mux-ctrl --list --vendor=0x0403

--vendor option gives hint to sd-mux-control to search devices with vendor id equal to 0x403 which is id of FTDI chips. NOTE that at this moment there must not be connected any other device with such vendor ID and product ID 6001 (0403:6001) ex. FTDI USB<->UART converters! Otherwise one will not be able to tell which device is the one he is interested in.

Above command will give all devices with ID 0403:6001 and there should be only one such device. Again, pay attention not to connect anything else with such ID. At this point one can set new serial number. At the same time, sd-mux-ctrl will set vendor ID to new one (0x04e8 - Samsung ID). Product ID will remain untouched.

sudo sd-mux-ctrl --device-serial=AL018T40 --vendor=0x0403 --set-serial=odroid_u3_1

Where AL018T40 is the serial number read from result of --list command and odroid_u3_1 is the new serial number. From this moment --vendor=0x0403 option must not be used when "talking" to the device. Of course --vendor=0x04e8 might be used but there is no use to do that because 0x04e8 is the default value. From now on the device is ready to operate along with the software as a part of automated laboratory.

Typical scenario is:

  1. Disconnect power supply from device under test
  2. Disconnect micro SD card from DUT and connect it to TS
  3. Disconnect USB port from DUT and connect it to micro SD card reader
  4. Flash SD card with new image
  5. Disconnect SD card from TS and connect it to DUT
  6. Connect USB port to USB OTG on DUT board to establish SDB connection
  7. Connect power supply to DUT
  8. If needed do extra power supply tick (for example needed by Odroid U3 devices)
  9. Wait for coming up of the tested device (SDB connection active) and if it hasn't happened, repeat the whole procedure.

Steps 1 & 2 & 3 can be done with one command. Steps 5 & 6 & 7 can be done with one command.

Above procedure (steps 1 - 7) can be done as follows:

sudo sd-mux-ctrl --device-serial=odroid_u3_1 --ts
... - do the flashing things
sudo sd-mux-ctrl --device-serial=odroid_u3_1 --dut

And potential extra reset by power switch:

sudo sd-mux-ctrl --device-serial=odroid_u3_1 --tick

Files

NOTE! Don't build the device. It has design flaw in SD card power switching circuitry. It can power up DUT even if TS side is selected. Also TS is powered if DUT side is the active one. Proper fix is applied to SDWire and MuxPi but not yet in SD-MUX.